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About Us

Our Mission

Our mission is to provide complete production 3D Printing sulutions and break down barriers to the adoption of 3D Printing.

DELTASYS E FORMING invents, designs and builds specific high tech and high production 3D Pinting Machines and CNC machining centres.

We are Hardcore Manufacturers
We are not in the business of importing machines, we are hardcore manufacturers. Our in-house design, development, and manufacturing experience allow us to build a wide range of high-performance and industrial-grade 3D printers for our clientele. Our love for manufacturing and our intense passion to innovate, together with our cutting-edge technology, ensures that we are cut above the rest. We have expertise in creating a variety of 3D printing machines, including pellet extrusion 3D printers, hybrid pellet extrusion 3D printers fitted with a 5-axis CNC router to finish the components, resin-based 3D printers (DLP 3D printers) and concrete 3D printers in customisable sizes, capable of building four-storey structures. We also provide a comprehensive range of high-performance FDM printers. Additionally, in coming days we are expanding our portfolio by introducing Binder Jet System for Sand printing

Our Team
We have a team who is comprised of a devoted group of specialists that includes Machine designers, R&D personnel, Engineers, Electronic control system engineers, Software engineers, Quality engineers, and Fabrication experts, among other persons. Deltasys E-Forming's team is the ideal blend of young zeal combined with seasoned leadership. Professionals with 12-15 years of expertise in special purpose machine design, automation, and control system development carry the mantle of leadership. Moreover, the fresh perspective of our young engineers offers us an edge over the competition.

Facility
We have a 14000 square foot manufacturing facility in Belgaum, Karnataka, dedicated to the manufacture of our range of 3D printers. The facility is outfitted with CNC machines such as a CNC Vertical milling center, CNC Turning, CNC laser sheet cutting machine, and CNC Tube laser cutting machine. We also have a fully equipped Painting unit, which includes both powder coating and automotive painting. Our fabrication unit is led by professionals with a combined 20 years of expertise in welding, fabrication, and assembly.

Deltasys E-Forming is having 3D printing experience center in BELGAUM and provide 3D Printers sales and services to all the major cities of India.

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Spectrum of services we Offer


* Project Consultancy
* Pre Installation Support
* Onsite Installation
* Training
* Machine Optimization
* Preventing Maintenance Support
* Onsite Trouble shooting
* Remote assistance
* Component repairing
* Spare parts support
* Your satisfaction, happiness and growth


Why Us?


We have a 3D printer for every business goal


Do you want to print large parts at once or produce a lot of small parts on one printsession, we make it possible. Need light weight parts that have the same strenght as metal, with PEEK 3D printer you can make it happen?

We manufacture purpose built machines for specific industry example if you want to make automotive car dashboard then we will prefer Larger than 1 cubic meter machine and if you want to manufacture Mannequins then we will prefer you large format DELTA 3D printer ( which will print a part of height up to 2meter or more)

We manufacture custom machine as per customer requirement and application. Our machines also support various high performance materials such as PEEK, PEI, PEAK, Carbon fiber.

How Deltasys E-Forming makes accurate machines

The accuracy is due to the fact that our machines are built over the course of 200+ hours with the highest quality components, and with extreme precision.

THE INDUSTRIAL STEEL FRAME



All of Deltasys E-Forming 3D printers start with a frame built with high quality steel.

There are a lot of 3D printers on the market that use plastic, aluminum, or even wood.

We believe the frame is one of the core components that keeps the machine from losing accuracy over time.

Over the course of time, and through thousands of prints, the steel frame is able to withstand the constant movement of the various mechanisms at high speed.

We have found that over time, constant movement can cause a “give” and thus compromise the accuracy of the machine.


MACHINED FOR PRECISION

While the steel frame is one of the core elements, the way in which our steel frames are processed is one of the most important factors contributing to our 3D printer’s accuracy.

The steel bars that in the end hold our linear guide rails are precision machined by an industrial CNC mill which is able to grind away the steel until it is extremely flat.

This results in a precision machined frame and nearly perfect surface for our linear guide rails to be mounted.

This precision, in the end, provides even greater accuracy when printing.


HIGH QUALITY PROFILED LINEAR GUIDE RAILS



Now that the steel has been precision machined, and the frame has been constructed, it is time to mount the linear guide rails onto the frame.

We carefully researched and outsourced the highest quality profiled linear guide rails that we could find.

Once they arrive in our shop, we go through the process of mounting the rails onto the frame.

The process can take up to an hour per rail because we are constantly measuring and realigning the rails so that they are in excellent alignment.

Once they are mounted, we ensure that rails do not have a variant of more than +-0.01mm.


VIRTUALLY ZERO BACKLASH BALL SCREWS

Another component that is essential to the accuracy of our large format 3D printers is the use of ball screws which provide virtually zero backlash when in motion.

The use of ball screws is not a new concept within the world of industrial machinery, but we feel that it is important to cover as it is an essential component in our large format 3D printers.

Belt driven machines can be a good solution used in 3D printers, but they tend to become less precise over time due to the stretch and backlash that can occur within the belt.

This is especially true when pushing and pulling larger loads.

Ball screw driven machines, however, are precise and relatively low maintenance.

The ball screw doesn’t build up backlash or slack compared to belt driven systems.

Additionally, a benefit to a ball screw driven machine is longevity and the ability to lockout in all axial directions when an e-stop is required.


SERVO MOTORS



The final component that we use is AC servo motors. Most 3D printers on the market today utilize the traditional open loop stepper motor, which is an efficient and cost effective option.

While Deltasys E-Forming offers these motors as a lower end option, it can eventually leave uncertainty in the minds of the operator. The primary reason a stepper motor is inferior, is because a stepper motor does not know where it is in the print area.

The motor simply turns according to the input it is given relying on initial starting position. So, if the stepper motor malfunctions or hits a mechanical snag and “misses a step” then it will cause a cascading effect throughout the entire print.

Also, the stepper motor moves in increments and not fluid motion. This incremental movement in 3D printing can create microscopic flaws in the print when extreme precision is needed.

Servo motors, on the other hand, provide a smooth, continual motion which minimize those small flaws. Also, servo motors run in a closed loop system, mean that the servo has positional awareness based on the input signals the motor receives. In short, servo motors will never “miss a step” adding to the reliability of the machine during week long prints.

CONCLUSION

All of these elements and processes combined is the reason why Deltasys E-Forming 3D printers are extremely accurate. They are designed to allow the operator the ability to start a 100+ hour print job knowing that it will complete with little-to-no defects. The quality of the prints produced is top tier in the FDM 3D printing industry today.

Our Founders

Deltasys E-Forming is brought to you by

Team Member

Virendra Kadam

Co-founder & CEO

Team Member

Murlidhar Sutar

Co-founder & CTO